Splat Problem for Control of Thermal Spray Process

Multiscale Modeling of Hvof Thermal Spray Process

The major physicochemical processes involved in an industrial HVOF thermal spray process (Diamond Jet hybrid gun, Sulzer Metco, Westbury, NY) are studied by a comprehensive multiscale model. The model includes continuum type differential equations that describe the dynamics of gas phase and particles of different sizes, and a rule-based stochastic simulator that predicts the evolution of coatin...

Vision-aided Monitoring & Control of Thermal Spray, Spray

Vision is one of the most powerful forms of non-contact sensing for monitoring and control of manufactusang processes. However, processes involving an arc plasma or flame such as welding or thermal spraying pose particularly challenging problems to conventional vision sensing and processing techniques. The arc or plasma is not typically limited to a single spectral region and thus cannot be eas...

Splat Formation Mechanism in Thermal Spraying*

In order to understand the splat formation process of individual splat deposited by thermal spraying, commercially available Nickel powders with diameter of several tens micrometers were thermally sprayed onto mirror polished AISI304 substrate surface. The deposited splat shows transition phenomenon from splash type to disk one in flattening on collision onto substrate surface according to both...

Numerical (CFD) Analysis of Thermal Spray Coating Process

modeling the thermal spray process for the formation of surface coatings using the stochastic methods

in this paper, a 3d stochastic model has been presented to predict the coating thickness and porosity in a thermal spray coating process. different values of processing parameters were obtained. the model was developed on the basis of prescribed rules in calculating the splat size during the impact of individual droplets on the surface of the substrate. due to the thermal stresses produced duri...